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  • LZL Series Fluidized-vibrating And Continuous granulator
  • LZL Series Fluidized-vibrating And Continuous granulator
  • LZL Series Fluidized-vibrating And Continuous granulator

LZL Series Fluidized-vibrating And Continuous granulator

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Category: Granulator
DiscriptionLZL series Fluidized-vibrating and continuous granulator is the newly- designed continuous granulator researched and developed by YIBU .Its features as bellow: small volume ,high efficiency , energy save ,the granule…
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LZL Series Fluidized-vibrating And Continuous granulator

      

Discription

LZL series Fluidized-vibrating and continuous granulator  is the newly- designed continuous granulator  researched and developed by  YIBU .Its features as bellow: small volume ,high efficiency , energy save ,the granule from it with high quality and so on .


  
Work principle
The powder is fed into the granulating chamber by the material feeder system . By the effect of hot air , the powder is in the fluid state inside the granulating chamber . When the powder in the granulating chamber reaches a certain concentration, the atomizing system begins to spray the rationing liquid . When the powder contact with the liquid ,the powder will has the surface tension,and begin to agglomerate powder .with the size of granule become bigger and bigger  , the granule will Overcome the terminal operating speed into the drying chamber through a hollow throat when the size of granule reached the certain requirement . By the hot air flow and vibrating , the granule will be dried and move towards ,after some time , the granule will reach discharge port . The Qualified granule will be discharged out after grading , and for the unqualified granule will return to the granulating chamber for further granulation.
 Main Characteristics :
●  material feeding→granulating→Drying →grading →finished product  discharge,the whole process run continuously.
●The whole process is carried out in a closed state, no flying dust as to  avoid the material loss and  material site pollution.
● The size of the finished granule is uniform,  stable ingredients  and  full  dry ;
●The heating time for the material is short ,so there is no thermal reaction occur. 
High production efficiency, less consumption of energy, greatly reduce production costs
●Disassembling and installation is very sample , it is very convenient for maintenance and clearance.
●Less area occupied, it can  greatly reduce the investment on the infrastructure;
●The production capacity is big , it can achieve the capacity of 1t/h.

In summary, the fluidized-vibrating and continuous granulator has the absolute advantages , no matter  in the process, the efficiency, the energy consumption and the investment , it can  bring great economic benefits for the user.


    


Features
The biggest characteristic of the machine is that only using this machine  can complete the production process of granulation, drying, particle grading in one step. Meanwhile, the whole process is continuously carried out in a closed state, no flying dust as to avoid the material loss and air pollution to meet the requirement of the GMP .

Overall Drawing


Applications

Pharmaceutic industry : the granulating for tablet ,granule ,capsule and so on.
Foodstuff industry : the granulating for all kinds of instant solid drink.
Chemical industry : the granulating for Various pigments, dyes and raw materials
Ceramic industry:  the granulating before all kinds of tiles forming;
The granulating for other industry. 
The granule data for Several typical material  

Name

Adzuki beans powder

Soybean
Milk
powder

Starch

Gastric
granule

VC
powder

Yanke
Ning

White
Carbon
black

Size of raw
Powder (mesh)

<100

80~150

<200

<150

<120

<100

<200

Initial moisture(%)

4

5

3

4

1.5

5

5

Temperature
Inside the granulating
chamber

55

60

60

60

55

55

60

Granulating
Time(minute)

5

6

5

7

7

15

7

Drying time
(minute)

14

15

15

15

15

18

15

Particle range
(mesh)

10~40

15~40

15~60

15~40

15~40

14~26

10~40

Granule
rate(%)

100

100

100

100

100

100

100

The moisture
of granule

3

4

5

5

1.5

5

4

Particle tensity

2.5

2.6

3

2.8

2.7

3.5

2.7

Main technical parameter

model LZL-

15

30

50

100

200

300

500

1000

Capacity (kg/h)

10~20

25~35

40~60

90~110

180~220

270~330

450~550

900~1100

Particle range(mm)

0.1~3

0.1~3

0.1~3

0.1~3

0.1~3

0.1~3

0.1~3

0.1~3

Fan Power(Kw)

1.1

3.0

4.0

5.5

11

18.5

22

30

heat consumption for drying (kcal./h)

6062

10103

16838

33676

67352

101028

168380

336760

Compressed air
(m3/min)

0.4

0.4

0.5

0.8

1.1

1.5

2.0

2.7

the size for  the installing the  main machine

A( mm)

2100

2300

2400

2700

2900

3300

3500

3900

B( mm)

2900

3370

3900

4100

4800

5400

6100

6800

C( mm)

450

500

550

650

750

820

950

1200

D( mm)

2100

2300

2500

2750

3100

3500

3800

4100

E( mm)

500

550

600

700

1000

1200

1650

2200

F( mm)

650

700

750

950

1100

1200

1300

1500

φa( mm)

400

590

700

980

1380

1700

2300

3000

φb( mm)

260

350

450

640

900

1100

1500

2000

Process flow chart

Options 
Product charging by lifting machine.
Product charging by vacuum transfer system 
Vibrating sifter
Automatic binder solution spraying system 
Printer 
WIP system 

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  • LZL Series Fluidized-vibrating And Continuous granulator
  • LZL Series Fluidized-vibrating And Continuous granulator
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